Assemble the Vehicle Battery Cable

  1. Route the battery cable from the power supply to the vehicle battery.
  2. Cut the battery cable near the battery leaving enough of the cable to reach the battery terminals.
  3. Strip the battery cable jacket back 31 to 36 cm (12 to 14 in).
  4. Install heat shrink tubing on the battery cable jacket.

  5. Insert and secure the fuse in the fuse holder assembly.
  6. Assemble the negative wire:
    1. Strip 0.60 cm (0.25 in) of insulation from the green and white wires.
    2. Twist the wires together.
    3. Crimp a 3/8-inch terminal ring onto the wires.
  7. Assemble the positive wire:
    1. Cut a strip of red wire that is 5.08 cm (2 in) long.
    2. Strip 0.60 cm (0.25 in) of insulation from the red and black wires.
    3. Twist the wires together.
    4. Crimp the fuse block assembly to the wires.
    5. Crimp the red wire you cut to the other end of the fuse block assembly.
  8. Install heat shrink tubing on the braided ground wire.
  9. Crimp a 3/8-inch terminal ring onto the braided ground wire.
  10. Connect the 4-pin connector to the power supply.